Lithium Ion Battery Charger with Gas Gauge

Design Note #78

Lithium-ion and Lithium-polymer Batteries

Three point six volt Lithium-ion and Lithium-polymer batteries have become popular energy sources for compact hand held electronics. Thin, light-weight single cell designs with 200mAh to 750mAh are used in many hand held applications. Charging these batteries requires proper application of safety related electronic circuitry. OTEC has produced a number of charging designs for Lithium-based batteries.

Charge Counting Gas Gauge Circuitry

“How much longer will it work?” is a common end-user question. Proper management of battery charge and discharge cycles makes an answer to that question possible. Charge counting circuitry placed in series with the battery charging system counts current into and out of the battery. Current, integrated over time, provides a reliable indication of battery state of charge – that is – how much longer it will work.

Charge Rate Management

Rapid charge cycle is always desirable from a user’s perspective. Infinite battery life with instant recharge times represents perfection. In practice, battery chemistry, heating during charge, and current source limitations serve to limit the actual recharge period. OTEC has developed chargers that operate safely over a wide range of charge rates. At faster rates, temperature monitoring circuitry is essential.

Battery Chemistry

Battery charge cycles are characterized by the constant control of current or volt- age at the battery terminals. Each battery chemistry has its best charge method. OTEC has developed chargers for numerous battery chemistries including Lead- acid, NiMH, Li-ion, and NiCd chemistries.

Orchid Technologies: Battery Chargers

The development of custom electronic products for our OEM clients is OTEC’s entire business. The design of custom battery chargers with rapid design cycles, demanding technical requirements, and unforgiving schedules sets us apart. Contact OTEC today!

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"Bulk battery charging was our weak point. OTEC came through with a safe and effective charger solution."

- Engineering Operations

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